METAL SHARK® IN MEAT
- Reliably finds metal contaminants in sausage
- Easy to integrate into all common piping systems
- Stainless steel housing and frame are sturdy and easy-to-clean, ideal for the meat industry
- Highest sensitivity with 4-quadrant technology
- Autocalibration and Teach Assistant for intuitive control and easy installation
Features
- 4-quadrant technology provides maximum detection performance with the highest reliability in the detection area
- Simple setup with Teach Assistant
- Storage spaces for up to 250 products
- Easy-to-use with intuitive and multilingual menus
- 4-level password system, automatic log out after time lapse
- Documentation of all events and metal messages
- IFS and HACCP reports available on the display at the touch of a button
- Optional: Data transfer to USB interface or connection to the company network via SHARKNET® software
- Cyclical function monitoring with Performance Validation System (PVS)
Function
Compact metal detector for bulk sausage and sausage filling machines with mobile base frame on wheels. The stand with integrated gas spring offers easy height adjustment from 85 to 115 cm height.
The METAL SHARK® IN Meat is placed between filler and clip machine and can be delivered with or without an ejection unit.
The unit is easy-to-clean and complies with FDA standards.
Image Gallery
Delivery Scope
- Detection unit incl. mobile base frame with spring for height adjustment
- Controller METAL SHARK® 2A
- Ejection unit (piston valve) optional
- Polyoxymethylene pipe section for detection zone
- Suitable connectors and plugs for direct integration into the existing production line (please provide wiring diagram and connection of the filler)
Application
Monitoring of heavy, paste products especially in sausage production.
For all products that are closed with clippers. The METAL SHARK® IN Meat is adapted to bottlers of the brands: Handtmann, Vemag, Rex, Risco, Velati, K&G, Frey, and Karl Schnell
Specifications
| Model Name/ID | IN Meat 0065 | IN Meat 0065 / EX-PWC |
| Type | Without reject unit | With automatic rejection (piston valve) |
| Overall Length | 490 mm | 690 mm |
| Metal Alarm | Double sausage length | Automatic rejection |
| Reject Time | ---- | 0.1 – 9.9 sec adjustable |
| Air Pressure | ---- | min. 5 bar |
| Delivery Pressure | max. 60 bar | max. 40 bar |
| Frame | Mobile on 4 castors, height adjustable from 80-120 cm, stainless steel | Mobile on 4 castors, height adjustable from 80-120 cm, stainless steel |
| Sensitivity | Laboratory: FE 0,5 mm, VA 0,8 mm
With sausage meat: FE 1,0 – 1,5 mm, VA 2,0 – 2,5 mm |
Laboratory: FE 0,5 mm, VA 0,8 mm
With sausage meat: FE 1,0 – 1,5 mm, VA 2,0 – 2,5 mm |
| Electronics | Digital signal processor, noise filter, digital balance control, digital frequency control, PowerDrive circuit | Digital signal processor, noise filter, digital balance control, digital frequency control, PowerDrive circuit |
| Input | 8 freely configurable 24 V DC signals, e.g. for reject confirmation | 8 freely configurable 24 V DC signals, e.g. for reject confirmation |
| Output | 2 potential-free: “Error” and “Metal”
8 freely configurable 24 V DC signals, e.g. for optic/acoustic alarm |
2 potential-free: “Error” and “Metal”
8 freely configurable 24 V DC signals, e.g. for optic/acoustic alarm |
| Inspection Method | Inductive, multi channel operation, balanced reciver colls | Inductive, multi channel operation, balanced reciver colls |
| Metal Detection | Iron, non-ferrous (e.g. aluminium or copper) and stainless steel | Iron, non-ferrous (e.g. aluminium or copper) and stainless steel |
| Product Compensation | 250 memory spaces, product compensation is automatic | 250 memory spaces, product compensation is automatic |
| Protection Type | IP 68 / NEMA 6P (for daily hose cleaning in wet environments) | IP 68 / NEMA 6P (for daily hose cleaning in wet environments) |
| Ambience | Standard: -10° C to +40° C, rel. humidity 30% up to 80% (non-condensing) | Standard: -10° C to +40° C, rel. humidity 30% up to 80% (non-condensing) |
| Product Temperature | Standard: -30° C to +40° C
Optional: -40° C to +60° C |
Standard: -30° C to +40° C
Optional: -40° C to +60° C |
| Power Supply | One phase 85-264 VAC, 50/60 Hz, 100 W | One phase 85-264 VAC, 50/60 Hz, 100 W |
| Interface | RS232, provides documentation according to HACCP and IFS standard, USB- or ethernet option | RS232, provides documentation according to HACCP and IFS standard, USB- or ethernet option |
| Maintenance | Maintenance-free, selfcalibrating sensors | Maintenance-free, selfcalibrating sensors |
| Diagnostics | Integrated diagnostic software, automatic self-test | Integrated diagnostic software, automatic self-test |
Accessories & Extras
- SHARKNET® access for perfect documentation according to HACCP, IFS or FDA standard
- More stable frame construction possible
- Lamp stack can be attached
| Air pressure monitoring | Reports an error if the pressure is too low for the functionality of the reject valve |
| Reject monitoring | End position sensing for the ejection cylinder, software module reports error if the ejection piston hangs, clip signal is suppressed |
| Testport | The inlet tube is equipped with a T-piece and a sealing cap for inserting the test ball. Tube is 230mm long instead of 160mm. The pipe pump must be stopped before the sealing cap is opened |
| Test Balls | Test balls, diameter 10 mm made of plastic POM, with embedded metal ball made of iron, brass and stainless steel, certified Ball size, metal type and certificate number are embedded in the test ball |
| Test Bars | Made of white, flexible plastic, certified, with embedded metal ball made of iron, ball size / metal type engraved |
| SHARKNET® | The SHARKNET® software connects METAL SHARK® metal detectors to a central computer and offers central storage of all operating data as well as batch and alarm documentation for HACCP and IFS conformity. |
| Frame | More stable frame construction possible |
| Signalling devices (optical/acoustic) | Stacking lights and signal horns/sirens available in different versions and IP protection types |