XRAY SHARK® XD38
- X-ray inspection for packaged food or non-food products
- Detects high density materials like metal, ceramic, stone or plastic
- Easy operation with autocalibration and intuitive 17“ touchscreen interface
- XIA software for instant analysis and detection with high accuracy and reliability
- Quick release conveyor belt for easy cleaning and maintenance
Features
- Color-coded contamination analysis shows which of several inspection algorithms identified the contaminant
- Masking is available to block areas where detection is not required
- Inspection data with time and date stamp are autosaved
- User-friendly operation with 255 pre-set products
- USB and Ethernet for data transfer
- Quick release conveyor belt
- Easy maintenance and cleaning
- Built-in remote control and maintenance
- 24 hours non-stop operation
- TÜV-approved: reliable safety standard, TÜV certficate possible
Function
The XD38 is particularly suitable for packaged food or non-food products such as plastic packaging, jars, cartons and even metal foil or metal cans. Unwanted foreign objects such as metal, stones, ceramics, or plastic with high density in the product are easily detected. The hygienic design allows for easy cleaning and maintenance of the device – without the need for tools. This makes the XD38 particularly suitable for all companies and industries that have to ensure high hygiene standards (also available with IP66 rating).
Description
The XRAY SHARK® XD38 is particularly suitable for smaller, packaged food or non-food products contained in jars, boxes, plastic packaging and even metal foils or metal cans. Undesirable contaminants such as metal, stone, ceramic, glass, or plastic particles with high density can be detected in the product.
The large 17”color touch screen and intuitive software make it easy to use. No special training is needed for operation.
Easy cleaning and maintenance:
The hygienic design allows for easy cleaning and maintenance, without any tools. With the conveyor’s quick release, the conveyor belt can be removed in five easy steps for cleaning. The X-ray protection curtains can be removed with the push of a button. After cleaning the belt, the curtains can be replaced just as easily, and the device is then quickly ready to resume operation.
Real time detection with colored contamination analysis:
CASSEL x-ray inspection systems provide maximum sensitivity in the detection of foreign bodies. Contaminated products are detected and can be separated. Contamination is highlighted in red on the touchscreen interface.
Masking functions:
The advanced XIA 3 software program omits certain parts of the product from inspection. This is particularly useful for packaged products, where the actual packaging should not be inspected for foreign bodies. The masking prevents unnecessary false rejection of products.
24 hour non-stop operation:
High-quality components and the advanced technology allow non-stop operation, 24 hours a day, 7 days a week.
Reliable German safety standards – TÜV-approved:
The flawless design offers maximum safety and comfort for daily operating. The radiation leakage rate is 1µSv/h respectively 3 µSv/h or less.
Ethernet and USB:
Connect our x-ray inspection system to your network. CASSEL provides all x-ray machines with USB and Ethernet interfaces as a standard.
Auto storing of inspection data, with time/date stamp:
All data can be stored for quality control. The x-ray machine XRAY SHARK® XD38 has an automatic memory function. The option of storing data only for contaminated products is also available. All data is provided with a time and date stamp. You can easily access data for analysis.
Built-in remote maintenance:
If on-site technicians are not available, CASSEL x-ray inspection systems have a built-in remote maintenance function. Our qualified service engineers will help you with any questions, no matter where your x-ray machine is located.
Image Gallery
Delivery Scope
- Xray Scanner with image processing software XIA
- Complete protection against radiation
- Certified test cards with soda lime glass, ceramics, steel spheres in various diameters
Specifications
| Model Name/ID | XD38-L1 (former XBD20+) | XD38-H1 (former XBD40) |
| X-Ray Source | Single beam x-ray generator with max. 60kV (50W), variable in voltage + current | Single beam x-ray generator with max. 80kV (480W), variable in voltage + current |
| Radiation Leakage | 1 µSv/h or less, at 10 cm outside cabinet surfaces using all safety devices | 1 µSv/h or less, at 10 cm outside cabinet surfaces using all safety devices |
| Safety | X-ray protective curtains (lead-free) – quickly detachable, magnetic safety switches at cabinet doors and tunnel hatches, emergency stop push button, emergency stop in/out interfaces to safety circuits of production line, X-ray off key switch | X-ray protective curtains (lead-free) – quickly detachable, magnetic safety switches at cabinet doors and tunnel hatches, emergency stop push button, emergency stop in/out interfaces to safety circuits of production line, X-ray off key switch |
| X-Ray View | top down | top down |
| Cooling | Highly efficient, silent DC filter fans/Optional air conditioner | Highly efficient, silent DC filter fans/Optional air conditioner |
| Housing Finish | Stainless steel grade AISI 304 / DIN EN 1.4301 (X5CrNi18-10) | Stainless steel grade AISI 304 / DIN EN 1.4301 (X5CrNi18-10) |
| Protection Type | IP54 (according to IEC 60529), including touch panel and fans, optional: IP56 overall, IP69K tunnel | IP54 (according to IEC 60529), including touch panel and fans, optional: IP56 overall, IP69K tunnel |
| Conveyor Type | Polyurethane belt light blue, food grade | Polyurethane belt white, food grade |
| Belt Width | 400 mm | 400 mm |
| Scanning Height | ---- | ---- |
| Scanning Width | 380 mm | 380 mm |
| Conveyor Speed | Conveyor speed by product up to 1.11 m/s | Conveyor speed by product up to 1.11 m/s |
| Max Product Dimensions | width x height: 340 x 60 mm / 300 x 100 mm / 250 x 160 mm / 200 x 200 mm | width x height: 340 x 60 mm / 300 x 100 mm / 250 x 160 mm / 200 x 200 mm |
| Max Product Weight | 7 kg | 7 kg |
| Available Reject Method | Additional conveyor with air jet or transversal pusher | Additional conveyor with air jet or transversal pusher |
| Product Memory | 255 different product set-ups | 255 different product set-ups |
| Display | 17“ color-TFT capacitive touchscreen | 17“ color-TFT capacitive touchscreen |
| Inspection Features | Autocalibration, auto adaption to density distribution, density, hard contrast, soft contrast, masking technology, SuperContrast, SizeFilter, AutoEdge masking, images AutoSave/Load, Multi Segment Inspection, metal can and foil inspection, fill quantity, generator energy by product, password protection | Autocalibration, auto adaption to density distribution, density, hard contrast, soft contrast, masking technology, SuperContrast, SizeFilter, AutoEdge masking, images AutoSave/Load, Multi Segment Inspection, metal can and foil inspection, fill quantity, generator energy by product, password protection |
| In/Outputs | Programmable outputs (contamination, ready, Emergency OFF) Programmable inputs (Emergency OFF, wake up, optional control signals) | Programmable outputs (contamination, ready, Emergency OFF) Programmable inputs (Emergency OFF, wake up, optional control signals) |
| Data Transfer and Reporting | Ethernet for remote support via internet, USB for external keyboard/ mouse/ memory stick | Ethernet for remote support via internet, USB for external keyboard/ mouse/ memory stick |
| Weight | 500 kg | 500 kg |
| Power Supply | 1ph, 230 VAC +/- 10%, 50/60 Hz, full operation 0.5 kW | 1ph, 230 VAC +/- 10%, 50/60 Hz, full operation 1.0 kW |
| Compressed Air Supply | Without reject system 0 MPa (0 bar/ 0 psi) With optional reject system minimum 0.4 MPa ( 4 bar / 58 psi) | Without reject system 0 MPa (0 bar/ 0 psi) With optional reject system minimum 0.4 MPa ( 4 bar / 58 psi) |
| Environmental Conditions | 10°C to +30°C / 50°F to 86°F, with relative humidity max 90%, non-condensing Option: additional external cooling devices to extend the temperature range | 10°C to +50°C / 50°F to 122°F, with relative humidity max 90%, non-condensingOption: additional external cooling devices to extend the temperature range |
| Conformity | CE, compliant to german x-ray regulations, specific adaptation for other countries | CE, compliant to german x-ray regulations, specific adaptation for other countries |
| X-Ray Detector | Low noise 408 mm line scan CCD, diode pitch 0.8 mm (0.4 mm optional) | Low noise 408 mm line scan CCD, diode pitch 0.8 mm (0.4 mm optional) |
