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Cannabis Foreign Object Inspection Systems Reliable inspection to ensure product quality and safety.

Cannabis Foreign Object Inspection Systems

In the rapidly growing cannabis industry, maintaining the highest standards of product quality and safety is paramount. In fact, recent changes in state regulations, medicinal effects, and consumer perception have been fueling projections that the U.S. cannabis industry will exceed $42 billion in 2024 (Statista).

Understanding the unique and varied challenges of cannabis product manufacturing, CASSEL Inspection provides inspection solutions designed to ensure product purity, consumer safety, and brand integrity.

Familiarize yourself with the importance of inspection in the cannabis industry, focusing on the use of advanced technologies such as metal detection, X-ray inspection, and checkweighing.

handeling Cannabis

Cannabis Inspection: Why Do Brands Need It?

Cannabis is often cultivated under highly controlled conditions. However, there is human and mechanical intervention in the process, which can lead to the introduction of contaminants. Inspection is often recommended because finding a piece of metal, glass, or other foreign material in any cannabis product could adversely affect consumer confidence and damage brand reputation.

grow room

 

As a pharmaceutical and/or nutraceutical product, cannabis products should undergo inspection to protect consumer safety and confidence.

While cannabis products intended for smoking do not always require physical contaminant inspection, cannabis ingestibles, or edibles, should always undergo foreign material inspection.

When cannabis extracts are infused into edibles such as gummies, chocolates, baked goods, drinks, or medicinal products, contaminant inspection is essential to confirm product quality, ensure consumer safety, and validate regulatory compliance.

How is Metal Detection Used in the Cannabis Industry?

Metal fragments from the production process are the primary contaminants of concern for cannabis products. Metal detection is essential for eliminating metal fragments, shavings, and debris caused by processing equipment and tools. The most common metal foreign objects are small blade pieces from the snips cultivators use in the bud and stalk cutting process.

Specialized metal detection systems are ideal for inspecting all forms of cannabis products, including:

  • Whole flowers
  • Ground cannabis material
  • Extracted oils
  • Infused product ingredients (e.g., mixtures for gummies, baked goods, etc.)

Metal detectors can be seamlessly integrated at any stage, from initial processing of the raw material to the finished packaged product. Eliminating metal contaminants early in the production process improves cost efficiency by reducing downstream waste of higher-value finished products.

Raw ingredient inspection, bulk ingredient, and final inspection applications are discussed in more detail below.

Cannabis products

ground cannabis-1

Raw Ingredient and Final Inspection

Metal detection is a crucial quality assurance step when whole cannabis flowers are sorted and packaged for sale. Adding a gravity-feed metal detector to a cannabis flower processing line facilitates continuous inspection and eliminates metal contaminants prior to packaging or further processing.

Once flowers have reached the packaging stage of production, conveyor belt metal detectors are often the optimal choice. These systems can be tailored to provide reliable, continuous inspection without reducing production speeds. Conveyor systems may also be used for pre-shipment inspection to ensure primary and secondary packaging is free of metal contaminants.

Ground cannabis or edibles

Bulk Ingredient and Final Inspection

Manufacturers of cannabis-infused edibles can utilize metal detection systems to inspect bulk raw materials for metal contaminants before combining them with other ingredients. This is ideal if your brand is hoping to reduce or eliminate costly equipment damage or economic losses due to finished product rejection (production time, packaging, rework, etc.).

There are three common types of bulk ingredient metal detectors in the cannabis industry.

  • Pipeline metal detection systems provide continuous inspection of bulk fluid ingredients, such as cannabis oil, sweetener syrups, milk, or chocolate, up to 203°F (95°C). Pipeline metal detectors integrate seamlessly into any process to eject contaminated material without disrupting production.
  • Free-flowing granules or powders, such as cannabis flower powder or starch or gelatin powers in edibles, may be inspected using a gravity-feed or fall metal detector. These highly sensitive detectors quickly isolate contaminants that could damage downstream mills or extruders.
  • Conveyor belt metal detectors empower edibles manufacturers to inspect larger dry bulk materials and packaged products.

Whether you have bulk ingredients or finished products to inspect, metal detection plays a valuable role to ensure product safety and consumer confidence in your cannabis products.

How Is X-ray Inspection Used in Cannabis Manufacturing?

Metalized packaging materials are often used in the cannabis industry because they provide superior light, oxygen, and moisture barrier properties. When brands choose metalized packaging, they are able to protect delicate flavors and aromas, maintain quality, and extend product shelf-life, however, detecting contaminants can become an issue.

Metalized films can “confuse” metal detectors and cause false rejects. Since X-ray inspection identifies contaminants based on the higher density of a contaminant compared to the product being inspected, it is not affected by packaging materials. X-ray inspection can also detect non-metallic contaminants, such as glass, ceramic, and stone.

Packaged gummies

Additionally, many manufacturers are challenged with finding X-ray inspection systems designed to inspect small, lightweight packaging. Traditional X-ray systems utilize heavy shielding curtains to contain X-rays and protect operators from X-ray radiation. As a result, small cannabis product packages can get “stuck” behind heavy shielding curtains clogging conveyors and causing inaccurate rejections.

X-ray Inspection Used in Cannabis Manufacturing

 

To address these issues, CASSEL Inspection offers several innovative X-ray inspection solutions:
  • Curtainless X-ray Systems: These systems eliminate the need for heavy shielding curtains, providing unimpeded inspection and accurate contaminant rejection while still meeting or exceeding global radiation safety standards. This is particularly beneficial for small or lightweight packages that might otherwise become jammed or misaligned during inspection.
  • Lightweight Curtains: For situations where curtains are still preferred or required, CASSEL Inspection offers lightweight curtain options which reduce the risk of package obstruction while maintaining operator safety.
  • High Friction Belts: CASSEL Inspection also provides high friction conveyor belts designed to prevent small or lightweight packages from slipping or becoming misaligned as they pass through the inspection process. This ensures consistent, accurate inspections without compromising on speed or safety.

Learn more about curtainless X-ray systems here.

How Are Checkweighers Used in the Cannabis Industry?

Checkweighers allow cannabis manufacturers to continually measure package weights and remove packages outside a specified weight range. Also referred to as weighing in motion, checkweighers mitigate the risk of shipping underweight packages, which could trigger complaints from consumers who often weigh their cannabis products before use. Checkweighing also identifies overweight packages, avoiding product give-away.

Checkweighers fit seamlessly into cannabis processing lines after the flowers, pre-rolls, edibles, THC oils, vape pens, or other products are packaged and sealed. Packaged productions are passed over a checkweigher to ensure every package meets its weight specification.

CDB oil and pen

Why Choose CASSEL Inspection?

Since 1994, CASSEL Inspection has been a leader in the design and manufacturing of metal detection and X-ray inspection systems tailored to meet any inspection challenge and ensure ongoing product quality, consistency, and compliance.

By integrating inspection systems into production processes, cannabis brands can protect their consumers, uphold their reputation, and ensure compliance with industry regulations. Whether you're dealing with raw ingredients, bulk materials, or finished products, the right inspection solutions are key to delivering safe, high-quality cannabis products.

If you have questions about contaminant inspection for cannabis applications, contact one of our technical experts today.